The MRP gross requirements for Item X are shown here for the next 10 weeks. The lead time for A is two weeks, and the setup cost is \(9. There is a carrying cost of \)0.02 per unit per week. The beginning inventory is 70 units.

Week

Gross requirement

1

20

2

10

3

15

4

45

5

10

6

30

7

100

8

20

9

40

10

150

Use the least total cost or the least unit cost lot-sizing method to determine when and for what quantity the first order should be released.

Short Answer

Expert verified

20 unitsshould be ordered to cover the needs for the periods in the least-cost method.

Step by step solution

01

  Lot size and least unit cost

The ordering size is selected because the desire for another "n" times is satisfied, while "n" isthe second-lowest price per unit is calledthe least unit cost. The required volume of a product ordered for productionis referred to as thelot size.

02

Lot size: Least unit cost

The setup cost is $9Lead time is 2 weeks


The carrying cost is $0.02 as per requirements.


The least total cost method uses the following equation:

Total Cost = Setup Cost + Carrying Cost + Unit Cost

Using the values from the question, we get the following:

Total Cost = 9 + 0.02(70) + 0.1(20)

Total Cost = $11.40

20 units should be ordered to cover the needs for the periods in the least-cost method.

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