Briefly discuss the steelmaking process.

Short Answer

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Steel making involves the preparation of raw materials such as iron ore, limestone and coke, which are smelted in a blast furnace to produce pig iron. Pig iron is then blasted with oxygen in a Basic Oxygen Furnace to reduce impurities. Finally, the steel undergoes refinement for desired chemical composition and is cast into its final product form.

Step by step solution

01

Raw Material Preparation

The initial step of steelmaking is preparing the raw materials. It typically includes iron ore, coal or coke, and limestone. Iron ore provides the basic element iron. Coal or coke are fuel sources that also provide carbon, while limestone acts as a flux which removes impurities.
02

Smelting

The raw materials are then put into a blast furnace. With the addition of heat, the iron ore is reduced to liquid iron, also known as ‘pig iron’, and the limestone helps in eliminating waste substances, forming a waste product called slag.
03

Basic Oxygen Furnace (BOF)

The pig iron is still impure, so it is transferred to a Basic Oxygen Furnace (BOF). In here, oxygen is blasted into the pig iron. The oxygen combines with carbon in the pig iron to form carbon dioxide, hence removing the impurities.
04

Refinement

Lastly, the steel is refined to ensure the desired chemical composition and temperature are achieved. It is then continuously cast into long slabs or billets that can be shaped into the finished steel product, like beams, plates or coils.

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