Discuss the manufacture of sodium hydroxide.

Short Answer

Expert verified
Sodium hydroxide is primarily manufactured through the Chloralkali process. This involves the electrolysis of a sodium chloride solution (brine), where the chloride ions form chlorine gas at the anode, and the sodium ions react with water to form sodium hydroxide and hydrogen gas at the cathode. The sodium hydroxide solution is then concentrated by evaporation, followed by cooling and crystallization.

Step by step solution

01

Brine Preparation

A brine solution is prepared by dissolving salt (sodium chloride) in water. This mixture is then purified to remove any impurities.
02

Electrolysis Process

The brine solution undergoes electrolysis using either a Mercury cell, a Diaphragm cell, or a Membrane cell. These processes separate the sodium ions and chloride ions.
03

Chlorine and Hydrogen Generation

When an electricity is applied, it causes the chloride ions to move towards the anode and give up their electrons to form chlorine gas. The positively charged sodium ions migrate towards the cathode, where they react with the water molecules to form sodium hydroxide and hydrogen gas.
04

Concentration of Sodium Hydroxide Solution

The sodium hydroxide formed is a diluted solution. This is then concentrated by evaporating the water until a solution of the desired concentration is achieved.
05

Cooling and Crystallization

The concentrated solution of sodium hydroxide is then cooled which results in the crystallization of sodium hydroxide. These crystals are then harvested for use.

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