Discuss the process of setting of cement.

Short Answer

Expert verified
The setting of cement involves 4 main stages: Wetting process where water dissociates ions, initial stages of chemical reactions to set the paste and acquire initial hardness, later reactions involving silicates and aluminates to provide additional strength and finally, a slow reaction called the 'Calceolate Reaction' which increases the volume of cement.

Step by step solution

01

Wetting Process

When cement comes in contact with water, it starts getting wetted. Water molecules dissociate \(Ca^{2+}\) and \(OH^-\) ions from the cement mixture into their separate ions. This will lead to the beginning of the setting process of cement.
02

Initial Stage

In the early stage of wetting, chemical reactions occur which cause the paste to set and acquire initial hardness. These reactions involve the mixture of dicalcium and tricalcium silicates. Each react with water to form insoluble calcium hydroxide and two types of calcium silicate crystals, these are responsible for early strength.
03

Later Stage

Later, major reactions occur between silicates and aluminates with water to form calcium silicate and calcium aluminate hydrates which provide additional strength. These reactions continue for a significant amount of time before the cement eventually hardens.
04

Calceolate Reaction

Finally, a slow reaction of calcium aluminate with the gypsum (added at the time of grinding the clinker) to form calcium sulphoaluminate takes place. This is responsible for the increase in the volume of cement and is termed as 'Calceolate Reaction'.

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