Discuss the extraction and properties of aluminium.

Short Answer

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Aluminium extraction involves two steps: refining, where bauxite is converted to alumina using the Bayer process and electrolysis, where alumina is converted to aluminium through the Hall-Heroult process. Aluminium has properties like being lightweight, strong, corrosion-resistant, a good conductor of heat and electricity, nonmagnetic, non-sparking, highly ductile, non-toxic, and recyclable.

Step by step solution

01

Extraction Process of Aluminium: Bayer's Refining

The extraction of aluminium involves two major steps: refining and electrolysis. In the Bayer process, bauxite (which is aluminium ore) is treated with hot concentrated (45%) sodium hydroxide solution which dissolves the aluminium present. This gives sodium aluminate. The insoluble impurities are removed by filtration. On cooling, it gets hydrolyzed to give aluminium hydroxide which upon heating (Calcination) at 1200°C gives pure alumina (\(Al_2O_3\)).
02

Extraction Process of Aluminium: Electrolysis

The second step is electrolysis in the Hall-Heroult process. The alumina is dissolved in an electrolyte which consists mainly of molten cryolite (\(Na_3AlF_6\)) and a small amount of alumina (\(Al_2O_3\)) and fluorspar (\(CaF_2\)). Through this process, aluminium is extracted at the cathode and oxygen at the anode. The molten aluminium is tapped from time to time and an equal volume of alumina is added to the electrolyte. This ensures the electrolyte continuously remains saturated with alumina.
03

Properties of Aluminium

Aluminium is a lightweight but strong metal with a dull silver-gray appearance. It is resistant to corrosion due to the formation of a self-protecting oxide layer. Aluminium is a good conductor of heat and electricity, and it is nonmagnetic and non-sparking. Additionally, it has high ductility, allowing it to be drawn out into a thin wire or foil. It is non-toxic, and it can be readily recycled time and time again.

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Key Concepts

These are the key concepts you need to understand to accurately answer the question.

Bayer Process
The Bayer process is the principal method for refining bauxite to produce alumina (\( Al_2O_3 \)). Bauxite contains aluminium in the form of hydrated alumina, which must be purified before it can be converted into metallic aluminium.

Initially, bauxite is ground and mixed with a strong solution of caustic soda (sodium hydroxide), which dissolves the alumina present in the bauxite while leaving the impurities behind. The resulting mixture is then filtered, and the clear sodium aluminate solution is allowed to cool. Upon cooling, the alumina precipitates out as a white solid, known as aluminium hydroxide. The aluminium hydroxide is finally heated in a process called calcination, which removes water molecules, leaving behind pure alumina powder. This powder is the raw material for the next stage in aluminium extraction - the Hall-Heroult process.
Hall-Heroult Process
Following the Bayer process, the Hall-Heroult process is the next step in extracting aluminium from alumina. Here we use electrolysis, a powerful electrical technique to separate elements.

In this process, the purified alumina powder is mixed with molten cryolite and small quantities of other substances in a large, carbon-lined steel container known as a pot. When electricity is passed through this mixture, it reduces the alumina into pure aluminium metal and oxygen gas. The oxygen reacts with the carbon anodes and is released as carbon dioxide. Meanwhile, the newly formed molten aluminium collects at the bottom of the pot and is periodically tapped off for further processing. The use of cryolite reduces the melting point of alumina substantially, making the process more energy-efficient.
Electrolysis of Alumina
Electrolysis is crucial in the Hall-Heroult process for the extraction of aluminium. This high-energy electrical procedure involves two electrodes: a negatively charged cathode and a positively charged anode.

When a direct current is passed through the molten mixture, the alumina is separated into its constituent elements. Aluminium ions migrate to the cathode where they gain electrons and form molten aluminium. Oxygen ions, on the other hand, move to the anode, release electrons, and form oxygen gas. The cryolite serves as the solvent for alumina and also decreases the working temperature necessary for electrolysis, saving energy.
Properties of Aluminium
Aluminium is renowned for its remarkable properties, which make it suitable for a wide range of applications. It is a lightweight metal, approximately one-third the weight of steel or copper, making it ideal for transportation and packaging where weight reduction is important.

Aluminium has a silver-gray appearance and naturally forms a protective oxide coating, which shields it against corrosion. This attribute is particularly valuable in the construction and automotive industries. It is an excellent conductor of heat and electricity, which is why it's commonly used in power transmission lines. Aluminium is also ductile; it can be easily drawn into wire or rolled into foil. Its ductility, combined with malleability, allows it to be processed in various ways. Nonmagnetic and non-sparking features further enhance its use in sensitive environments such as fuel tanks or electronic housings. Finally, aluminium's non-toxicity and recyclability contribute to its favorability in food packaging and sustainability efforts.

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