A 3 -in. schedule 40 commercial steel pipe (with an actual inside diameter of 3.068 in.) carries \(210^{\circ} \mathrm{F}\) SAE 40 crankcase oil at the rate of 6.0 gal/min. The oil specific gravity is \(0.89,\) and the absolute viscosity is \(6.6 \times 10^{-7} 1 \mathrm{b} \cdot \mathrm{sec} / \mathrm{ft}^{2} .\) Calculate the pipe size required to carry the same flow rate at approximately one-half the pressure drop of the 3 -in. pipe. Both pipes are horizontal.

Short Answer

Expert verified
The required pipe size is approximately 2.73 inches in diameter.

Step by step solution

01

Convert the Flow Rate from Gallons/Minute to Cubic Feet/Second

To start with, we first convert the flow rate from gallons per minute to cubic feet per second since our other measurements are in imperial system. There are 7.48052 gallons in one cubic foot and there are 60 seconds in one minute. Thus, \( Q = 6.0 \ \text{gal/min} = 6.0 \ \text{gal/min} \times \frac{1 \ \text{cubic foot}}{7.48052 \ \text{gallons}} \times \frac{1 \ \text{minute}}{60 \ \text{seconds}} = 0.00223 \ \text{cubic feet/second} \).
02

Use Hagen-Poiseuille’s Law to Derive the Relationship between the Diameters of the Pipes and the Pressure Drops

Next, we apply the Hagen-Poiseuille’s law, which states that the volume flow rate \( Q \) through a pipe is proportional to the fourth power of the pipe’s diameter, the pressure drop \( \Delta P \), and inversely proportional to the pipe’s length \( L \), and the fluid’s dynamic viscosity \( \mu \). Mathematically this means that, \( Q = \frac{\pi \Delta P D^{4}}{128 \mu L} \) Thus, if we keep everything constant and just alter \( \Delta P \) and \( D \), we get \( D1^{4} / D2^{4}= \Delta P2 / \Delta P1 \) or \( D2 = D1 \times \left( \frac{\Delta P2}{\Delta P1} \right)^{1/4} \)
03

Substitute the Known Values to Calculate the Required Diameter

From the problem, \( \Delta P2 = \frac{1}{2} \Delta P1 \) and \( D1 = 3.068 \ \text{in} \). Hence, \( D2 = 3.068 \ \text{in} \times \left( \frac{1/2}{1} \right)^{1/4} = 2.73 \ \text{in} \). So, the size of the pipe required to transport the oil at the same flow rate and approximately half the pressure drop of the 3-inch pipe is around 2.73 inch.

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