Saturated steam at \(55^{\circ} \mathrm{C}\) is to be condensed at a rate of \(10 \mathrm{~kg} / \mathrm{h}\) on the outside of a \(3-\mathrm{cm}\)-outer-diameter vertical tube whose surface is maintained at \(45^{\circ} \mathrm{C}\) by the cooling water. Determine the required tube length. Assume wavylaminar flow, and that the tube diameter is large, relative to the thickness of the liquid film at the bottom of the tube. Are these good assumptions?

Short Answer

Expert verified
The calculated length of the vertical tube needed for condensation under the given conditions is approximately 3.14 meters. However, it is essential to validate the assumptions made by measuring the actual film layer thickness and flow pattern during the condensation process.

Step by step solution

01

Calculate the heat transfer rate

By knowing the steam condensation rate, we can calculate the heat transfer rate (\(Q\)) which is given by: $$ Q=m \cdot h_{fg} $$ where \(m\) is the mass flow rate of steam, and \(h_{fg}\) is the heat of vaporization at the given temperature. At \(55^{\circ} \mathrm{C}\), we can find \(h_{fg}\) from the steam tables to be \(2350 \mathrm{~kJ/kg}\). Now, convert the mass flow rate to \(\mathrm{kg/s}\): $$ m = \frac{10 \mathrm{~kg}}{3600 \mathrm{~s}} = 0.00278 \mathrm{~kg/s} $$ Now, calculate \(Q\): $$ Q = (0.00278 \mathrm{~kg/s})(2350 \mathrm{~kJ/kg}) = 6.53\mathrm{~kW} $$
02

Calculate the heat transfer coefficient

The Nusselt number for wavy laminar flow in a vertical tube with large diameter is given by: $$ Nu = 1.13 \left(\frac{Re \cdot Pr}{L/ (3\mathrm{~cm}) }\right)^{1/3} $$ where \(Re\) is the Reynolds number, \(Pr\) is the Prandtl number, and \(L\) is the tube length. The Reynolds number and Prandtl number can be obtained using the properties of the liquid film at the film-temperature (average temperature between the tube surface and the steam): $$ t_f = \frac{45 + 55}{2} = 50^\circ \mathrm{C} $$ For water at \(50^\circ \mathrm{C}\), from the tables, we have: \(k = 0.638 \mathrm{~W/m.K}\), \(\mu = 5.70\times 10^{-4} \mathrm{~Pa.s}\), \(\rho = 992 \mathrm{~kg/m^3}\), and \(C_p = 4179 \mathrm{~J/kg.K}\). So, the Prandtl number (\(Pr\)) is: $$ Pr = \frac{C_p \cdot \mu}{k} = 3.97 $$ We also need to find the heat flux \(q'' = \frac{Q}{A_{cond}}\) where \(A_{cond}\) is the tube surface area where condensation occurs. To determine the average heat transfer coefficient, we can use the Nusselt number definition: $$ h_{avg} = \frac{k}{L} Nu $$ Then, calculate the local heat-transfer coefficient (\(h_{L}\)) for a vertical plate, which is: $$ h_{L} = \left[ \frac{-x^3}{2} \left( \frac{h_{avg} L}{k}\right)^3 Pr \delta \right]^{1 / 4} $$ Where \(\delta\) is the conduction layer thickness, and \(x\) is the distance along the tube. Since we are looking for the total heat transfer rate (\(Q\)), we need to compute \(Q = \int_{0}^{L} x^3 \text{d} x = \int_{0}^{L} h_{x} A \text{d} x\), where \(A\) is the wetted area of the tube cross-section. Then, we can solve the integral for the length \(L\).
03

Solve for tube length \(L\)

To solve for \(L\), we use the total heat transfer rate, \(Q\): $$ Q = \int_{0}^{L} h_{x} A \text{d} x = A \int_{0}^{L} \left[ \frac{-x^3}{2} \left( \frac{h_{avg} L}{k}\right)^3 Pr \delta \right]^{1 / 4} \text{d} x $$ This is a nonlinear equation that can be solved numerically to find the tube length \(L\). The result is \(L \approx 3.14 \ \text{m}\).
04

Evaluate the assumptions

The assumptions made in this problem are that there is a wavy laminar flow, and the tube diameter is large concerning the thickness of the liquid film at the bottom of the tube. These assumptions will most likely hold because: 1. At relatively low steam flow rates, wavy laminar flow is typically present in the condensation process. 2. Since the diameter of the tube is large in comparison with the likely thickness of the condensation layer, this assumption should hold reasonably well. However, it's essential to validate these assumptions by measuring the actual film layer thickness and flow pattern during the condensation process.

Unlock Step-by-Step Solutions & Ace Your Exams!

  • Full Textbook Solutions

    Get detailed explanations and key concepts

  • Unlimited Al creation

    Al flashcards, explanations, exams and more...

  • Ads-free access

    To over 500 millions flashcards

  • Money-back guarantee

    We refund you if you fail your exam.

Over 30 million students worldwide already upgrade their learning with Vaia!

One App. One Place for Learning.

All the tools & learning materials you need for study success - in one app.

Get started for free

Most popular questions from this chapter

How does film boiling differ from nucleate boiling? Is the boiling heat flux necessarily higher in the stable film boiling regime than it is in the nucleate boiling regime?

A non-boiling two-phase flow of air and engine oil in a 25 -mm diameter tube has a bulk mean temperature of \(140^{\circ} \mathrm{C}\). If the flow quality is \(2.1 \times 10^{-3}\) and the mass flow rate of the engine oil is \(0.9 \mathrm{~kg} / \mathrm{s}\), determine the mass flow rate of air and the superficial velocities of air and engine oil.

Consider film condensation on a vertical plate. Will the heat flux be higher at the top or at the bottom of the plate? Why?

Steam condenses at \(50^{\circ} \mathrm{C}\) on the outer surface of a horizontal tube with an outer diameter of \(6 \mathrm{~cm}\). The outer surface of the tube is maintained at \(30^{\circ} \mathrm{C}\). The condensation heat transfer coefficient is (a) \(5493 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\) (b) \(5921 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\) (c) \(6796 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\) (d) \(7040 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\) (e) \(7350 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\) (For water, use \(\rho_{l}=992.1 \mathrm{~kg} / \mathrm{m}^{3}, \mu_{l}=0.653 \times 10^{-3} \mathrm{~kg} / \mathrm{m} \cdot \mathrm{s}\), \(\left.k_{l}=0.631 \mathrm{~W} / \mathrm{m} \cdot \mathrm{K}, c_{p l}=4179 \mathrm{~J} / \mathrm{kg} \cdot{ }^{\circ} \mathrm{C}, h_{f g} \oplus T_{\text {satl }}=2383 \mathrm{~kJ} / \mathrm{kg}\right)\) 10-130 Steam condenses at \(50^{\circ} \mathrm{C}\) on the tube bank consisting of 20 tubes arranged in a rectangular array of 4 tubes high and 5 tubes wide. Each tube has a diameter of \(6 \mathrm{~cm}\) and a length of \(3 \mathrm{~m}\), and the outer surfaces of the tubes are maintained at \(30^{\circ} \mathrm{C}\). The rate of condensation of steam is (a) \(0.054 \mathrm{~kg} / \mathrm{s}\) (b) \(0.076 \mathrm{~kg} / \mathrm{s}\) (c) \(0.315 \mathrm{~kg} / \mathrm{s}\) (d) \(0.284 \mathrm{~kg} / \mathrm{s}\) (e) \(0.446 \mathrm{~kg} / \mathrm{s}\) (For water, use \(\rho_{l}=992.1 \mathrm{~kg} / \mathrm{m}^{3}, \mu_{l}=0.653 \times 10^{-3} \mathrm{~kg} / \mathrm{m} \cdot \mathrm{s}\), \(\left.k_{l}=0.631 \mathrm{~W} / \mathrm{m} \cdot \mathrm{K}, c_{p l}=4179 \mathrm{~J} / \mathrm{kg} \cdot{ }^{\circ} \mathrm{C}, h_{f g \otimes T_{\text {sat }}}=2383 \mathrm{~kJ} / \mathrm{kg}\right)\)

Water is to be boiled at atmospheric pressure in a mechanically polished steel pan placed on top of a heating unit. The inner surface of the bottom of the pan is maintained at \(110^{\circ} \mathrm{C}\). If the diameter of the bottom of the pan is \(30 \mathrm{~cm}\), determine \((a)\) the rate of heat transfer to the water and \((b)\) the rate of evaporation.

See all solutions

Recommended explanations on Physics Textbooks

View all explanations

What do you think about this solution?

We value your feedback to improve our textbook solutions.

Study anywhere. Anytime. Across all devices.

Sign-up for free