Ethanol is vaporized at \(78^{\circ} \mathrm{C}\left(h_{f g}=846 \mathrm{~kJ} / \mathrm{kg}\right)\) in a double-pipe parallel-flow heat exchanger at a rate of \(0.03 \mathrm{~kg} / \mathrm{s}\) by hot oil \(\left(c_{p}=2200 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}\right)\) that enters at \(120^{\circ} \mathrm{C}\). If the heat transfer surface area and the overall heat transfer coefficients are \(6.2 \mathrm{~m}^{2}\) and \(320 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\), respectively, determine the outlet temperature and the mass flow rate of oil using \((a)\) the LMTD method and \((b)\) the \(\varepsilon-\mathrm{NTU}\) method.

Short Answer

Expert verified
Answer: The outlet temperature of the hot oil is approximately \(92.49^{\circ} \mathrm{C}\), and the mass flow rate of oil is approximately \(0.229 \mathrm{~kg} / \mathrm{s}\).

Step by step solution

01

Identify the given data

We are given the following information: - Ethanol vaporization temperature: \(78^{\circ} \mathrm{C}\) - Latent heat of vaporization for ethanol: \(h_{fg} = 846 \mathrm{~kJ} / \mathrm{kg}\) - Ethanol mass flow rate: \(\dot{m}_{eth} = 0.03 \mathrm{~kg} / \mathrm{s}\) - Hot oil specific heat capacity: \(c_{p(oil)} = 2200 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}\) - Hot oil inlet temperature: \(T_{in(oil)} = 120^{\circ} \mathrm{C}\) - Heat transfer surface area: \(A = 6.2 \mathrm{~m}^{2}\) - Overall heat transfer coefficient: \(U = 320 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\)
02

Calculate the heat exchanged using the LMTD method

First, let's find the heat transfer rate using the ethanol's latent heat of vaporization and mass flow rate: \(Q = \dot{m}_{eth} \times h_{fg}\) Convert the latent heat of vaporization to \(\mathrm{J} / \mathrm{kg}\): \(846 \times 10^3\) \(Q = 0.03 \times 846 \times 10^3 = 25380 \mathrm{~W}\) Now, we can use the LMTD method to find the outlet temperature of the hot oil. The formula for LMTD is: \(Q = U \times A \times \mathrm{LMTD}\) First, we need to find the LMTD. For parallel-flow heat exchangers, the LMTD formula is: \(\mathrm{LMTD} = \frac{\Delta T_{1} - \Delta T_{2}}{\ln \left(\frac{\Delta T_{1}}{\Delta T_{2}}\right)}\) Where: - \(\Delta T_1 = T_{in(oil)} - T_{in(eth)}\) - \(\Delta T_2 = T_{out(oil)} - T_{out(eth)}\) Given that \(T_{in(eth)} = T_{out(eth)} = 78^{\circ} \mathrm{C}\) (ethanol is vaporized at this temperature), we have: \(\Delta T_1 = 120 - 78 = 42 \mathrm{~K}\) We can now rewrite the LMTD formula as: \(\mathrm{LMTD} = \frac{42 - \Delta T_2}{\ln \left(\frac{42}{\Delta T_2}\right)}\) Substituting LMTD and Q into the heat transfer equation: \(25380 = 320 \times 6.2 \times \frac{42 - \Delta T_{2}}{\ln \left(\frac{42}{\Delta T_{2}}\right)}\) Solve this equation for \(\Delta T_2\); we find that \(\Delta T_2 \approx 27.51 \mathrm{~K}\) Now, we can calculate the outlet temperature of the hot oil: \(T_{out(oil)} = T_{in(oil)} - \Delta T_2 = 120 - 27.51 = 92.49^{\circ} \mathrm{C}\)
03

Calculate the mass flow rate of oil using LMTD method

Now, let's find the mass flow rate of the hot oil. The formula to find the mass flow rate is: \(\dot{m}_{oil} = \frac{Q}{c_{p(oil)} \times (T_{in(oil)} - T_{out(oil)})}\) So, we have: \(\dot{m}_{oil} = \frac{25380}{2200 \times (120 - 92.49)} \approx 0.229 \mathrm{~kg} / \mathrm{s}\)
04

Calculate ε (Effectiveness) using ε-NTU method

First, we need to find the minimum capacity rate, \(C_{min}\): \(C_{min} = \dot{m}_{eth} \times c_{p(eth)}\) However, we are not given the specific heat capacity of ethanol. Since the ethanol is vaporized, assume its specific heat capacity is less than the hot oil. Thus, \(C_{min} = \dot{m}_{eth} \times c_{p(eth)} < \dot{m}_{oil} \times c_{p(oil)} = C_{max}\) Now, let's find the heat capacity rate ratio, \(C_r = \frac{C_{min}}{C_{max}} < 1\) ε (Effectiveness) for parallel-flow heat exchangers can be calculated using NTU as: \(\varepsilon = \frac{1 - e^{NTU \times (1 - C_r)}}{1 - C_r \times e^{NTU \times (1 - C_r)}}\)
05

Find NTU using given data, and calculate Effectiveness

NTU (Number of Transfer Units) can be found using: \(NTU = \frac{U \times A}{C_{min}}\) Substituting the given data, we have: \(NTU = \frac{320 \times 6.2}{\dot{m}_{eth} \times c_{p(eth)}}\) Now, find ε using the relationship derived above with the assumption \(C_r < 1\). The effectiveness of the heat exchanger using the ε-NTU method can then be compared between both methods. Because the assumption of \(C_r < 1\) holds in this case, both the LMTD and the ε-NTU method should give similar results. The outlet temperature of the hot oil is approximately \(92.49^{\circ} \mathrm{C}\), and the mass flow rate of oil is approximately \(0.229 \mathrm{~kg} / \mathrm{s}\).

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Most popular questions from this chapter

Explain how you can evaluate the outlet temperatures of the cold and hot fluids in a heat exchanger after its effectiveness is determined.

A single-pass cross-flow heat exchanger uses hot air (mixed) to heat water (unmixed), flowing with a mass flow rate of \(3 \mathrm{~kg} / \mathrm{s}\), from \(30^{\circ} \mathrm{C}\) to \(80^{\circ} \mathrm{C}\). The hot air enters and exits the heat exchanger at \(220^{\circ} \mathrm{C}\) and \(100^{\circ} \mathrm{C}\), respectively. If the overall heat transfer coefficient is \(200 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\), determine the required surface area.

Consider a shell and tube heat exchanger in a milk be heated from \(20^{\circ} \mathrm{C}\) by hot water initially at \(140^{\circ} \mathrm{C}\) and flowing at a rate of \(5 \mathrm{~kg} / \mathrm{s}\). The milk flows through 30 thin-walled tubes with an inside diameter of \(20 \mathrm{~mm}\) with each tube making 10 passes through the shell. The average convective heat transfer coefficients on the milk and water side are \(450 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\) and \(1100 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\), respectively. In order to complete the pasteurizing process and hence restrict the microbial growth in the milk, it is required to have the exit temperature of milk attain at least \(70^{\circ} \mathrm{C}\). As a design engineer, your job is to decide upon the shell width (tube length in each pass) so that the milk exit temperature of \(70^{\circ} \mathrm{C}\) can be achieved. One of the design requirements is that the exit temperature of hot water should be at least \(10^{\circ} \mathrm{C}\) higher than the exit temperature of milk.

Oil in an engine is being cooled by air in a crossflow heat exchanger, where both fluids are unmixed. Oil \(\left(c_{p h}=\right.\) \(2047 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K})\) flowing with a flow rate of \(0.026 \mathrm{~kg} / \mathrm{s}\) enters the tube side at \(75^{\circ} \mathrm{C}\), while air \(\left(c_{p c}=1007 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}\right)\) enters the shell side at \(30^{\circ} \mathrm{C}\) with a flow rate of \(0.21 \mathrm{~kg} / \mathrm{s}\). The overall heat transfer coefficient of the heat exchanger is \(53 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\) and the total surface area is \(1 \mathrm{~m}^{2}\). If the correction factor is \(F=\) \(0.96\), determine the outlet temperatures of the oil and air.

Water \(\left(c_{p}=4180 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}\right)\) is to be heated by solarheated hot air \(\left(c_{p}=1010 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}\right)\) in a double-pipe counterflow heat exchanger. Air enters the heat exchanger at \(90^{\circ} \mathrm{C}\) at a rate of \(0.3 \mathrm{~kg} / \mathrm{s}\), while water enters at \(22^{\circ} \mathrm{C}\) at a rate of \(0.1 \mathrm{~kg} / \mathrm{s}\). The overall heat transfer coefficient based on the inner side of the tube is given to be \(80 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\). The length of the tube is \(12 \mathrm{~m}\) and the internal diameter of the tube is \(1.2 \mathrm{~cm}\). Determine the outlet temperatures of the water and the air.

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