Steam is to be condensed on the shell side of a 1 -shellpass and 8-tube-passes condenser, with 50 tubes in each pass, at \(30^{\circ} \mathrm{C}\left(h_{f g}=2431 \mathrm{~kJ} / \mathrm{kg}\right)\). Cooling water \(\left(c_{p}=4180 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}\right)\) enters the tubes at \(15^{\circ} \mathrm{C}\) at a rate of \(1800 \mathrm{~kg} / \mathrm{h}\). The tubes are thin-walled, and have a diameter of \(1.5 \mathrm{~cm}\) and length of \(2 \mathrm{~m}\) per pass. If the overall heat transfer coefficient is \(3000 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\), determine \((a)\) the rate of heat transfer and \((b)\) the rate of condensation of steam.

Short Answer

Expert verified
Question: Calculate (a) the rate of heat transfer and (b) the rate of condensation of steam in a condenser. Solution: (a) The rate of heat transfer is 169113.3 W. (b) The rate of condensation of steam is 250.2 kg/h.

Step by step solution

01

Calculate the rate of heat transfer

The rate of heat transfer (Q) can be found using the following formula: \[ Q = U \cdot A \cdot \Delta T \] Where: - Q is the rate of heat transfer - U is the overall heat transfer coefficient - A is the surface area of the tubes - ΔT is the temperature difference between the cooling water and the steam First, let's calculate the total surface area of the tubes (A) using the given diameter (D) and length (L) per pass, as well as the total number of tubes (N_tubes): \[ A = N_{tubes} \cdot \pi D \cdot L \] Using the given values, we have: \[ A = 8 \times 50 \times \pi \times 0.015 \mathrm{m} \times 2\mathrm{m} = 3.7699\mathrm{m}^2 \] Next, we need to calculate the temperature difference (ΔT) between the water and the steam. As the initial temperature of the cooling water is given, and we know the condensing temperature of the steam, we can use these directly: \[ \Delta T = 30^{\circ} \mathrm{C} - 15^{\circ} \mathrm{C} = 15 \mathrm{K} \] Now, we can substitute these values into the heat transfer equation to obtain the rate of heat transfer (Q): \[ Q = 3000 \frac{\mathrm{W}}{\mathrm{m}^2 \cdot \mathrm{K}} \cdot 3.7699 \mathrm{m}^2 \cdot 15\mathrm{K} = 169113.3\mathrm{W} \] So, \((a)\) the rate of heat transfer is 169113.3 W.
02

Calculate the rate of condensation of steam

The rate of condensation of steam (m) can be found by dividing the rate of heat transfer by the specific enthalpy of vaporization (h_fg): \[ m = \frac{Q}{h_{fg}} \] We are given that the specific enthalpy of vaporization is 2431 kJ/kg, which we can convert to W/kg: \[ h_{fg} = 2431 \frac{\mathrm{kJ}}{\mathrm{kg}} \cdot \frac{1000 \mathrm{W}}{1 \mathrm{kJ}} = 2431000 \frac{\mathrm{W}}{\mathrm{kg}} \] Now, we can substitute these values into the above formula to obtain the rate of condensation of steam (m): \[ m = \frac{169113.3\mathrm{W}}{2431000 \frac{\mathrm{W}}{\mathrm{kg}}} = 0.0695 \frac{\mathrm{kg}}{\mathrm{s}} \] To convert the rate of condensation to kg/h, we multiply by the conversion factor between seconds and hours: \[ m_{\mathrm{h}} = 0.0695 \frac{\mathrm{kg}}{\mathrm{s}} \cdot \frac{3600 \mathrm{s}}{1 \mathrm{h}} = 250.2 \frac{\mathrm{kg}}{\mathrm{h}} \] So, \((b)\) the rate of condensation of steam is 250.2 kg/h.

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Most popular questions from this chapter

Cold water \(\left(c_{p}=4.18 \mathrm{~kJ} / \mathrm{kg} \cdot \mathrm{K}\right)\) enters a counterflow heat exchanger at \(18^{\circ} \mathrm{C}\) at a rate of \(0.7 \mathrm{~kg} / \mathrm{s}\) where it is heated by hot air \(\left(c_{p}=1.0 \mathrm{~kJ} / \mathrm{kg} \cdot \mathrm{K}\right)\) that enters the heat exchanger at \(50^{\circ} \mathrm{C}\) at a rate of \(1.6 \mathrm{~kg} / \mathrm{s}\) and leaves at \(25^{\circ} \mathrm{C}\). The maximum possible outlet temperature of the cold water is (a) \(25.0^{\circ} \mathrm{C}\) (b) \(32.0^{\circ} \mathrm{C}\) (c) \(35.5^{\circ} \mathrm{C}\) (d) \(39.7^{\circ} \mathrm{C}\) (e) \(50.0^{\circ} \mathrm{C}\)

In a parallel-flow, liquid-to-liquid heat exchanger, the inlet and outlet temperatures of the hot fluid are \(150^{\circ} \mathrm{C}\) and \(90^{\circ} \mathrm{C}\) while that of the cold fluid are \(30^{\circ} \mathrm{C}\) and \(70^{\circ} \mathrm{C}\), respectively. For the same overall heat transfer coefficient, the percentage decrease in the surface area of the heat exchanger if counter-flow arrangement is used is (a) \(3.9 \%\) (b) \(9.7 \%\) (c) \(14.5 \%\) (d) \(19.7 \%\) (e) \(24.6 \%\)

A shell-and-tube heat exchanger is used for cooling \(47 \mathrm{~kg} / \mathrm{s}\) of a process stream flowing through the tubes from \(160^{\circ} \mathrm{C}\) to \(100^{\circ} \mathrm{C}\). This heat exchanger has a total of 100 identical tubes, each with an inside diameter of \(2.5 \mathrm{~cm}\) and negligible wall thickness. The average properties of the process stream are: \(\rho=950 \mathrm{~kg} / \mathrm{m}^{3}, k=0.50 \mathrm{~W} / \mathrm{m} \cdot \mathrm{K}, c_{p}=3.5 \mathrm{~kJ} / \mathrm{kg} \cdot \mathrm{K}\) and \(\mu=2.0 \mathrm{mPa} \cdot \mathrm{s}\). The coolant stream is water \(\left(c_{p}=4.18 \mathrm{~kJ} / \mathrm{kg} \cdot \mathrm{K}\right)\) at a flow rate of \(66 \mathrm{~kg} / \mathrm{s}\) and an inlet temperature of \(10^{\circ} \mathrm{C}\), which yields an average shell-side heat transfer coefficient of \(4.0 \mathrm{~kW} / \mathrm{m}^{2} \cdot \mathrm{K}\). Calculate the tube length if the heat exchanger has \((a)\) a 1 -shell pass and a 1 -tube pass and (b) a 1-shell pass and 4-tube passes.

Consider a heat exchanger that has an NTU of \(0.1\). Someone proposes to triple the size of the heat exchanger and thus triple the NTU to \(0.3\) in order to increase the effectiveness of the heat exchanger and thus save energy. Would you support this proposal?

Water \(\left(c_{p}=4180 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}\right)\) enters the \(2.5\)-cm-internaldiameter tube of a double-pipe counter-flow heat exchanger at \(17^{\circ} \mathrm{C}\) at a rate of \(1.8 \mathrm{~kg} / \mathrm{s}\). Water is heated by steam condensing at \(120^{\circ} \mathrm{C}\left(h_{f g}=2203 \mathrm{~kJ} / \mathrm{kg}\right)\) in the shell. If the overall heat transfer coefficient of the heat exchanger is \(700 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\), determine the length of the tube required in order to heat the water to \(80^{\circ} \mathrm{C}\) using ( \(a\) ) the LMTD method and \((b)\) the \(\varepsilon-\mathrm{NTU}\) method.

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