Oil in an engine is being cooled by air in a crossflow heat exchanger, where both fluids are unmixed. Oil \(\left(c_{p h}=\right.\) \(2047 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K})\) flowing with a flow rate of \(0.026 \mathrm{~kg} / \mathrm{s}\) enters the tube side at \(75^{\circ} \mathrm{C}\), while air \(\left(c_{p c}=1007 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}\right)\) enters the shell side at \(30^{\circ} \mathrm{C}\) with a flow rate of \(0.21 \mathrm{~kg} / \mathrm{s}\). The overall heat transfer coefficient of the heat exchanger is \(53 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\) and the total surface area is \(1 \mathrm{~m}^{2}\). If the correction factor is \(F=\) \(0.96\), determine the outlet temperatures of the oil and air.

Short Answer

Expert verified
Answer: The outlet temperatures of the oil and air can be found by solving the equations $$T_{h,o} = f(T_{h,i},C_h,C_{min}, U, A,F, T_{c,i})$$ and $$T_{c,o} = g(T_{h,o},C_h,C_{min}, U, A,F, T_{c,i})$$.

Step by step solution

01

1. Calculate heat capacities of the fluids

We need to find the heat capacities of the oil and air. Heat capacity can be calculated using the following formula: $$C = mc_p$$ For oil: $$C_h = 0.026 \mathrm{~kg/s} \times 2047 \mathrm{~J/kg\cdot K}$$ For air: $$C_c = 0.21 \mathrm{~kg/s} \times 1007 \mathrm{~J/kg\cdot K}$$
02

2. Determine limiting heat capacity rates

To proceed with the LMTD method, we need to find the limiting heat capacity rates between the two fluids. The lower heat capacity rate fluid will be the one that undergoes the most significant temperature change. $$C_{min} = \min(C_h, C_c)$$ $$C_{max} = \max(C_h, C_c)$$
03

3. Calculate heat transfer using LMTD method

We will now calculate the heat transfer using the LMTD method with the known specific heat capacities, heat exchanger area, overall heat transfer coefficient, and inlet temperatures. First, we need to find out the LMTD. Using the expression: $$\Delta T_{LMTD} = \frac{\Delta T_1 - \Delta T_2}{\ln(\Delta T_1 / \Delta T_2)},$$ $$\Delta T_1 = T_{h,i} - T_{c,i} = 75^\circ\mathrm{C} - 30^\circ\mathrm{C}$$ $$\Delta T_2 = T_{h,o} - T_{c,o}$$ We need to analyze to find the outlet temperature changes. Since we have a correction factor, we can modify the LMTD method by multiplying the LMTD by the correction factor: $$q = U A F \Delta T_{LMTD}$$, Now we replace the LMTD with the new expression: $$q = UAF\cdot\frac{\Delta T_1 - \Delta T_2}{\ln(\Delta T_1 / \Delta T_2)}$$ Since the heat transfer is the same for both fluids, we can write two expressions for it using the heat capacities of the oil and air: $$q = C_{min}(T_{c,i}-T_{c,o})$$ $$q = C_{h}(T_{h,i}-T_{h,o})$$ Now we have two equations with two unknowns, \(T_{h,o}\) and \(T_{c,o}\).
04

4. Solve for the outlet temperatures of oil and air

With our two equations for the heat transfer, we can now solve for the outlet temperatures of the oil and air. We will use the given specific heat capacity, heat transfer coefficient, correction factor, and cross-sectional area to solve the unknowns using simultaneous equations. The final expressions should represent the outlet temperatures of the oil and air as follows: $$T_{h,o} = f(T_{h,i},C_h,C_{min}, U, A,F, T_{c,i})$$ $$T_{c,o} = g(T_{h,o},C_h,C_{min}, U, A,F, T_{c,i})$$ By solving these equations, we will have the outlet temperatures of the oil and air, which is the objective of this exercise.

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Most popular questions from this chapter

By taking the limit as \(\Delta T_{2} \rightarrow \Delta T_{1}\), show that when \(\Delta T_{1}=\Delta T_{2}\) for a heat exchanger, the \(\Delta T_{\mathrm{lm}}\) relation reduces to \(\Delta T_{\mathrm{lm}}=\Delta T_{1}=\Delta T_{2} .\)

An air-cooled condenser is used to condense isobutane in a binary geothermal power plant. The isobutane is condensed at \(85^{\circ} \mathrm{C}\) by air \(\left(c_{p}=1.0 \mathrm{~kJ} / \mathrm{kg} \cdot \mathrm{K}\right)\) that enters at \(22^{\circ} \mathrm{C}\) at a rate of \(18 \mathrm{~kg} / \mathrm{s}\). The overall heat transfer coefficient and the surface area for this heat exchanger are \(2.4 \mathrm{~kW} / \mathrm{m}^{2} \cdot \mathrm{K}\) and \(1.25 \mathrm{~m}^{2}\), respectively. The outlet temperature of air is (a) \(45.4^{\circ} \mathrm{C}\) (b) \(40.9^{\circ} \mathrm{C}\) (c) \(37.5^{\circ} \mathrm{C}\) (d) \(34.2^{\circ} \mathrm{C}\) (e) \(31.7^{\circ} \mathrm{C}\)

Can the temperature of the cold fluid rise above the inlet temperature of the hot fluid at any location in a heat exchanger? Explain.

How do heavy clothing and extreme environmental conditions affect the cardiovascular counter-current exchanger?

In a chemical plant, a certain chemical is heated by hot water supplied by a natural gas furnace. The hot water \(\left(c_{p}=\right.\) \(4180 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K})\) is then discharged at \(60^{\circ} \mathrm{C}\) at a rate of \(8 \mathrm{~kg} / \mathrm{min}\). The plant operates \(8 \mathrm{~h}\) a day, 5 days a week, 52 weeks a year. The furnace has an efficiency of 78 percent, and the cost of the natural gas is \(\$ 1.00\) per therm ( 1 therm \(=105,500 \mathrm{~kJ})\). The average temperature of the cold water entering the furnace throughout the year is \(14^{\circ} \mathrm{C}\). In order to save energy, it is proposed to install a water-to-water heat exchanger to preheat the incoming cold water by the drained hot water. Assuming that the heat exchanger will recover 72 percent of the available heat in the hot water, determine the heat transfer rating of the heat exchanger that needs to be purchased and suggest a suitable type. Also, determine the amount of money this heat exchanger will save the company per year from natural gas savings.

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