A shell-and-tube heat exchanger with 2-shell passes and 8 -tube passes is used to heat ethyl alcohol \(\left(c_{p}=2670 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}\right)\) in the tubes from \(25^{\circ} \mathrm{C}\) to \(70^{\circ} \mathrm{C}\) at a rate of \(2.1 \mathrm{~kg} / \mathrm{s}\). The heating is to be done by water \(\left(c_{p}=4190 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}\right)\) that enters the shell side at \(95^{\circ} \mathrm{C}\) and leaves at \(45^{\circ} \mathrm{C}\). If the overall heat transfer coefficient is \(950 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\), determine the heat transfer surface area of the heat exchanger.

Short Answer

Expert verified
Answer: The main goal of this exercise is to find the heat transfer surface area of a shell-and-tube heat exchanger. The steps needed to achieve this are: (1) Calculate the heat transfer rate of ethyl alcohol, (2) Calculate the heat transfer rate of the water, and (3) Calculate the heat exchanger surface area using the overall heat transfer coefficient and the logarithmic mean temperature difference.

Step by step solution

01

Calculate the heat transfer rate of ethyl alcohol

First, we need to determine the heat transfer rate of the ethyl alcohol, which can be found using the following formula: $$q = m_{alcohol} \cdot c_{p,alcohol} \cdot \Delta T_{alcohol}$$ where \(q\) is the heat transfer rate, \(m_{alcohol}\) is the mass flow rate of the ethyl alcohol, \(c_{p,alcohol}\) is the specific heat capacity of the ethyl alcohol, and \(\Delta T_{alcohol}\) is the temperature difference for the ethyl alcohol. Using the given values, we get: $$q = 2.1 \frac{\text{kg}}{\text{s}} \cdot 2670 \frac{\text{J}}{\text{kg} \cdot \text{K}} \cdot (70 ^\circ \text{C}-25 ^\circ \text{C})$$
02

Calculate the heat transfer rate of the water

Next, we need to find the heat transfer rate of the water, which can be calculated using the same formula as before: $$q = m_{water} \cdot c_{p,water} \cdot \Delta T_{water}$$ where \(m_{water}\) is the mass flow rate of the water, \(c_{p,water}\) is the specific heat capacity of the water, and \(\Delta T_{water}\) is the temperature difference for the water. We also know that the heat transfer rate of the water and the ethyl alcohol is supposed to be the same, so: $$m_{water} \cdot c_{p,water} \cdot \Delta T_{water} = m_{alcohol} \cdot c_{p,alcohol} \cdot \Delta T_{alcohol}$$ Rearranging the equation to solve for the mass flow rate of the water, we get: $$m_{water} = \frac{m_{alcohol} \cdot c_{p,alcohol} \cdot \Delta T_{alcohol}}{c_{p,water} \cdot \Delta T_{water}}$$
03

Calculate the heat exchanger surface area

Now that we have the heat transfer rate, we can determine the required surface area of the heat exchanger. To do this, we will use the overall heat transfer coefficient \(U\) and the expression: $$q = U \cdot A \cdot \Delta T_{lm}$$ where \(A\) is the heat transfer surface area and \(\Delta T_{lm}\) is the logarithmic mean temperature difference between the two fluids in the exchanger. Since we have a 2-shell pass and 8-tube pass heat exchanger, we can assume that the flow is counter-current, meaning that the hot and cold fluids flow in opposite directions. To find the \(\Delta T_{lm}\), we need to calculate the inlet and outlet temperature differences: $$\Delta T_{inlet} = T_{Hin} - T_{Cin}$$ $$\Delta T_{outlet} = T_{Hout} - T_{Cout}$$ where \(T_{Hin}\) and \(T_{Hout}\) are the inlet and outlet temperatures of the hot fluid (water), and \(T_{Cin}\) and \(T_{Cout}\) are the inlet and outlet temperatures of the cold fluid (ethyl alcohol). Now we can determine the \(\Delta T_{lm}\) using: $$\Delta T_{lm} = \frac{\Delta T_{inlet} - \Delta T_{outlet}}{\ln(\frac{\Delta T_{inlet}}{\Delta T_{outlet}})}$$ Finally, we can find the required heat transfer surface area \(A\) using the formula: $$A = \frac{q}{U \cdot \Delta T_{lm}}$$ Once all the calculations are carried out, we will find the total heat transfer surface area of the shell-and-tube heat exchanger.

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Most popular questions from this chapter

Consider a shell-and-tube water-to-water heat exchanger with identical mass flow rates for both the hotand cold-water streams. Now the mass flow rate of the cold water is reduced by half. Will the effectiveness of this heat exchanger increase, decrease, or remain the same as a result of this modification? Explain. Assume the overall heat transfer coefficient and the inlet temperatures remain the same.

Water \(\left(c_{p}=4180 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}\right)\) is to be heated by solarheated hot air \(\left(c_{p}=1010 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}\right)\) in a double-pipe counterflow heat exchanger. Air enters the heat exchanger at \(90^{\circ} \mathrm{C}\) at a rate of \(0.3 \mathrm{~kg} / \mathrm{s}\), while water enters at \(22^{\circ} \mathrm{C}\) at a rate of \(0.1 \mathrm{~kg} / \mathrm{s}\). The overall heat transfer coefficient based on the inner side of the tube is given to be \(80 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\). The length of the tube is \(12 \mathrm{~m}\) and the internal diameter of the tube is \(1.2 \mathrm{~cm}\). Determine the outlet temperatures of the water and the air.

A performance test is being conducted on a double pipe counter flow heat exchanger that carries engine oil and water at a flow rate of \(2.5 \mathrm{~kg} / \mathrm{s}\) and \(1.75 \mathrm{~kg} / \mathrm{s}\), respectively. Since the heat exchanger has been in service over a long period of time it is suspected that the fouling might have developed inside the heat exchanger that might have affected the overall heat transfer coefficient. The test to be carried out is such that, for a designed value of the overall heat transfer coefficient of \(450 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\) and a surface area of \(7.5 \mathrm{~m}^{2}\), the oil must be heated from \(25^{\circ} \mathrm{C}\) to \(55^{\circ} \mathrm{C}\) by passing hot water at \(100^{\circ} \mathrm{C}\left(c_{p}=4206 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}\right)\) at the flow rates mentioned above. Determine if the fouling has affected the overall heat transfer coefficient. If yes, then what is the magnitude of the fouling resistance?

A test is conducted to determine the overall heat transfer coefficient in a shell-and-tube oil-to-water heat exchanger that has 24 tubes of internal diameter \(1.2 \mathrm{~cm}\) and length \(2 \mathrm{~m}\) in a single shell. Cold water \(\left(c_{p}=4180 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}\right)\) enters the tubes at \(20^{\circ} \mathrm{C}\) at a rate of \(3 \mathrm{~kg} / \mathrm{s}\) and leaves at \(55^{\circ} \mathrm{C}\). Oil \(\left(c_{p}=2150 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}\right)\) flows through the shell and is cooled from \(120^{\circ} \mathrm{C}\) to \(45^{\circ} \mathrm{C}\). Determine the overall heat transfer coefficient \(U_{i}\) of this heat exchanger based on the inner surface area of the tubes.

The cardiovascular counter-current heat exchanger has an overall heat transfer coefficient of \(100 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\). Arterial blood enters at \(37^{\circ} \mathrm{C}\) and exits at \(27^{\circ} \mathrm{C}\). Venous blood enters at \(25^{\circ} \mathrm{C}\) and exits at \(34^{\circ} \mathrm{C}\). Determine the mass flow rates of the arterial blood and venous blood in \(\mathrm{g} / \mathrm{s}\) if the specific heat of both arterial and venous blood is constant and equal to \(3475 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}\), and the surface area of the heat transfer to occur is \(0.15 \mathrm{~cm}^{2}\).

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