Ice slurry is being transported in a pipe \((k=\) \(15 \mathrm{~W} / \mathrm{m} \cdot \mathrm{K}, D_{i}=2.5 \mathrm{~cm}, D_{o}=3 \mathrm{~cm}\), and \(L=\) \(5 \mathrm{~m}\) ) with an inner surface temperature of \(0^{\circ} \mathrm{C}\). The ambient condition surrounding the pipe has a temperature of \(20^{\circ} \mathrm{C}\), a convection heat transfer coefficient of \(10 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\), and a dew point of \(10^{\circ} \mathrm{C}\). If the outer surface temperature of the pipe drops below the dew point, condensation can occur on the surface. Since this pipe is located in a vicinity of high voltage devices, water droplets from the condensation can cause electrical hazard. To prevent such incident, the pipe surface needs to be insulated. Determine the insulation thickness for the pipe using a material with \(k=0.95 \mathrm{~W} / \mathrm{m} \cdot \mathrm{K}\) to prevent the outer surface temperature from dropping below the dew point.

Short Answer

Expert verified
Question: Determine the necessary insulation thickness for a pipe carrying ice slurry to prevent the outer surface temperature from dropping below the dew point. The pipe has the following properties: thermal conductivity (k) = 15 W/m·K, inner diameter (Di) = 2.5 cm, outer diameter (Do) = 3 cm, length (L) = 5 m, inner surface temperature (Ti) = 0 °C, ambient temperature (T_ambi) = 20 °C, ambient convection heat transfer coefficient (h_ambi) = 10 W/m²·K, dew point temperature (T_dew) = 10 °C, insulation material's thermal conductivity (k_ins) = 0.95 W/m·K. Answer: The required insulation thickness to prevent the outer surface temperature from dropping below the dew point is 7.8 mm.

Step by step solution

01

Write down the given information

(Write down the given information) We are provided with the following information: - Pipe's thermal conductivity (k) = 15 W/m·K - Pipe's inner diameter (Di) = 2.5 cm - Pipe's outer diameter (Do) = 3 cm - Pipe's length (L) = 5 m - Inner surface temperature (Ti) = 0 °C - Ambient temperature (T_ambi) = 20 °C - Ambient convection heat transfer coefficient (h_ambi) = 10 W/m²·K - Dew point temperature (T_dew) = 10 °C - Insulation material's thermal conductivity (k_ins) = 0.95 W/m·K
02

Convert units if necessary

(Convert all the units to SI units. In our case, convert the diameters to meters) Di = 0.025 m Do = 0.03 m
03

Find the critical radius of insulation

(Find the critical insulation radius using the formula \( r_{cri} = \frac{k}{h_{ambi}} \)) \(r_{cri} = \frac{k}{h_{ambi}}\) \(r_{cri} = \frac{15}{10}\) \(r_{cri} = 1.5 \mathrm{~m}\) Since the critical radius is greater than the outer diameter of the pipe, we should insulate the pipe.
04

Calculate the heat flow through a cylinder without insulation

(Calculate the heat flow through the cylinder without insulation using the formula \( q = 2 \pi k L(T_i - T_{ambi}) \int_{Di/2}^{Do/2} \frac{dr}{r} \)) Using the given values, we can calculate the heat flow: \(q = 2 \pi (15) (5)(-20) \int_{0.025/2}^{0.03/2} \frac{dr}{r}\) The integral part can be calculated as: \(\int_{0.0125}^{0.015} \frac{dr}{r} = ln(1.2)\) Now, multiplying the values together: \(q = 2 \pi (15) (5)(-20) \cdot ln(1.2)\) \(q = - 113.7 \mathrm{~W}\)
05

Calculate the insulation thickness to prevent dew point temperature

(Determine the insulation thickness to keep the outer surface temperature above the dew point using the formula \( T_{out} = T_{ambi} + \frac{q}{2 \pi (Do/2 + R_{ins}) h_{ambi} L} \), and solve it for \(R_{ins}\)) Rewrite the above formula for R_ins: \(R_{ins} = \frac{q}{2 \pi h_{ambi} L (T_{out} - T_{ambi})} - \frac{Do}{2}\) Now, plugging the values: \(R_{ins} = \frac{-113.7}{2 \pi (10) (5)(10 - 20)} - 0.015\) \(R_{ins} = 0.0078 \mathrm{~m}\)
06

Calculate the insulation thickness

(Find the insulation thickness using the formula \( t = (R_{ins} + Do/2) - Di/2 \)) \(t = (0.0078 + 0.03/2) - 0.025/2\) \(t = 0.0078 \mathrm{~m}\) So, the required insulation thickness to prevent the outer surface temperature from dropping below the dew point is 7.8 mm.

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