Large steel plates \(1.0\)-cm in thickness are quenched from \(600^{\circ} \mathrm{C}\) to \(100^{\circ} \mathrm{C}\) by submerging them in an oil reservoir held at \(30^{\circ} \mathrm{C}\). The average heat transfer coefficient for both faces of steel plates is \(400 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\). Average steel properties are \(k=45 \mathrm{~W} / \mathrm{m} \cdot \mathrm{K}, \rho=7800 \mathrm{~kg} / \mathrm{m}^{3}\), and \(c_{p}=470 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}\). Calculate the quench time for steel plates.

Short Answer

Expert verified
Answer: The quench time for the steel plates is 1000 seconds.

Step by step solution

01

Calculate the temperature difference

First, we need to find the difference between the initial plate temperature (\(T_1\)) and the oil reservoir temperature (\(T_\infty\)): $$\Delta T = T_1 - T_\infty = 600^{\circ}\mathrm{C} - 30^{\circ}\mathrm{C} = 570^{\circ}\mathrm{C}$$
02

Determine the Biot number

The Biot number (Bi) is a dimensionless number used to determine if we can use the lumped capacitance method. $$Bi = \frac{hL_{c}}{k}$$ Where: \(h\) is the average heat transfer coefficient, \(L_{c}\) is the characteristic length (in this case, half the plate's thickness), and \(k\) is the thermal conductivity of the steel. Calculating the Biot number: $$L_{c} = \frac{1}{2} \times 0.01\, \mathrm{m} = 0.005\,\mathrm{m}$$ $$Bi = \frac{400 \,\mathrm{W} / \mathrm{m}^{2} \cdot \mathrm{K} \times 0.005\, \mathrm{m}}{45\, \mathrm{W} / \mathrm{m} \cdot \mathrm{K}} = 0.0444$$ Since the Biot number is less than 0.1, we can use the lumped capacitance method.
03

Calculate the heat transfer resistance

We can determine the heat transfer resistance (\(R_{h}\)) as follows: $$R_{h} = \frac{1}{hA}$$ Where: \(A\) is the surface area of the steel plate. We have not been given the dimensions of the steel plate, so we cannot determine the surface area. However, we can still find the heat transfer resistance in terms of \(A\): $$R_{h} = \frac{1}{400 \,\mathrm{W} / \mathrm{m}^{2} \cdot \mathrm{K} \times A}$$
04

Calculate the volume and mass of the steel plate

The volume (\(V\)) and mass (\(m\)) of the steel plate can also be determined in terms of the unknown dimensions: $$V = A \times 0.01\, \mathrm{m}$$ $$m = \rho V = 7800\, \mathrm{kg} / \mathrm{m}^{3} \times (A \times 0.01\, \mathrm{m}) = 78A\, \mathrm{kg}$$
05

Calculate the quench time

Using the lumped capacitance method, the quench time (\(t\)) is given by: $$t = \frac{(T_1 - T_\infty)R_{h}mc_{p}}{(T_1 - T_2)}$$ Substituting the known values: $$t = \frac{(600^{\circ}\mathrm{C} - 30^{\circ}\mathrm{C})\left(\frac{1}{400 \,\mathrm{W} / \mathrm{m}^{2} \cdot \mathrm{K} \times A}\right)(78A\,\mathrm{kg})(470 \,\mathrm{J} / \mathrm{kg} \cdot \mathrm{K})}{(600^{\circ}\mathrm{C} - 100^{\circ}\mathrm{C})}$$ The surface area (\(A\)) cancels out, simplifying the expression for quench time: $$t = \frac{570\, \mathrm{K} \times 0.0025 \, \mathrm{m} \times 7800 \, \mathrm{kg} / \mathrm{m}^{3} \times 470 \, \mathrm{J} / \mathrm{kg} \cdot \mathrm{K}}{500\, \mathrm{K}} = 1000\, \mathrm{s}$$ The quench time for the steel plates is 1000 seconds.

Unlock Step-by-Step Solutions & Ace Your Exams!

  • Full Textbook Solutions

    Get detailed explanations and key concepts

  • Unlimited Al creation

    Al flashcards, explanations, exams and more...

  • Ads-free access

    To over 500 millions flashcards

  • Money-back guarantee

    We refund you if you fail your exam.

Over 30 million students worldwide already upgrade their learning with Vaia!

One App. One Place for Learning.

All the tools & learning materials you need for study success - in one app.

Get started for free

Most popular questions from this chapter

A \(10-\mathrm{cm}\) thick aluminum plate \(\left(\rho=2702 \mathrm{~kg} / \mathrm{m}^{3}, c_{p}=\right.\) \(903 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}, k=237 \mathrm{~W} / \mathrm{m} \cdot \mathrm{K}\), and \(\left.\alpha=97.1 \times 10^{-6} \mathrm{~m}^{2} / \mathrm{s}\right)\) is being heated in liquid with temperature of \(500^{\circ} \mathrm{C}\). The aluminum plate has a uniform initial temperature of \(25^{\circ} \mathrm{C}\). If the surface temperature of the aluminum plate is approximately the liquid temperature, determine the temperature at the center plane of the aluminum plate after 15 seconds of heating. Solve this problem using analytical one- term approximation method (not the Heisler charts).

What is the physical significance of the Fourier number? Will the Fourier number for a specified heat transfer problem double when the time is doubled?

Chickens with an average mass of \(2.2 \mathrm{~kg}\) and average specific heat of \(3.54 \mathrm{~kJ} / \mathrm{kg} \cdot{ }^{\circ} \mathrm{C}\) are to be cooled by chilled water that enters a continuous-flow-type immersion chiller at \(0.5^{\circ} \mathrm{C}\). Chickens are dropped into the chiller at a uniform temperature of \(15^{\circ} \mathrm{C}\) at a rate of 500 chickens per hour and are cooled to an average temperature of \(3^{\circ} \mathrm{C}\) before they are taken out. The chiller gains heat from the surroundings at a rate of \(210 \mathrm{~kJ} / \mathrm{min}\). Determine \((a)\) the rate of heat removal from the chicken, in \(\mathrm{kW}\), and \((b)\) the mass flow rate of water, in \(\mathrm{kg} / \mathrm{s}\), if the temperature rise of water is not to exceed \(2^{\circ} \mathrm{C}\).

Oxy-fuel combustion power plants use pulverized coal particles as fuel to burn in a pure oxygen environment to generate electricity. Before entering the furnace, pulverized spherical coal particles with an average diameter of \(300 \mu \mathrm{m}\), are being transported at \(2 \mathrm{~m} / \mathrm{s}\) through a \(3-\mathrm{m}\) long heated tube while suspended in hot air. The air temperature in the tube is \(900^{\circ} \mathrm{C}\) and the average convection heat transfer coefficient is \(250 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\). Determine the temperature of the coal particles at the exit of the heated tube, if the initial temperature of the particles is \(20^{\circ} \mathrm{C}\).

A long 35-cm-diameter cylindrical shaft made of stainless steel \(304\left(k=14.9 \mathrm{~W} / \mathrm{m} \cdot \mathrm{K}, \rho=7900 \mathrm{~kg} / \mathrm{m}^{3}, c_{p}=477 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}\right.\), and \(\alpha=3.95 \times 10^{-6} \mathrm{~m}^{2} / \mathrm{s}\) ) comes out of an oven at a uniform temperature of \(400^{\circ} \mathrm{C}\). The shaft is then allowed to cool slowly in a chamber at \(150^{\circ} \mathrm{C}\) with an average convection heat transfer coefficient of \(h=60 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\). Determine the temperature at the center of the shaft \(20 \mathrm{~min}\) after the start of the cooling process. Also, determine the heat transfer per unit length of the shaft during this time period. Solve this problem using analytical one-term approximation method (not the Heisler charts).

See all solutions

Recommended explanations on Physics Textbooks

View all explanations

What do you think about this solution?

We value your feedback to improve our textbook solutions.

Study anywhere. Anytime. Across all devices.

Sign-up for free