Steady-state creep data taken for an iron at a stress level of \(140 \mathrm{MPa}(20,000 \mathrm{psi})\) are given here $$\begin{array}{cc}\hline \dot{\epsilon}_{s}\left(h^{-1}\right) & T(K) \\\\\hline 6.6 \times 10^{-4} & 1090 \\\8.8 \times 10^{-2} & 1200 \\\\\hline\end{array}.$$ If it is known that the value of the stress exponent \(n\) for this alloy is \(8.5,\) compute the steady-state creep rate at \(1300 \mathrm{K}\) and a stress level of 83 MPa \((12,000 \text { psi })\).

Short Answer

Expert verified
Answer: The steady-state creep rate of the iron alloy at a temperature of 1300 K and a stress level of 83 MPa is approximately \(2.02 \times 10^{-4} \,h^{-1}\).

Step by step solution

01

Understand the equation to be used

We will use the steady-state creep equation which relates the creep rate, stress, temperature, and the stress exponent. The equation is given by: $$ \dot{\epsilon}_{s}=A\left(\frac{\sigma}{R}\right)^{n}e^{\frac{-Q}{RT}} $$ where \(\dot{\epsilon}_{s}\): steady-state creep rate, \(A\): constant, \(\sigma\): applied stress, \(n\): stress exponent, \(Q\): activation energy, \(R\): gas constant \((8.314\, \mathrm{J \, mol^{-1} \, K^{-1}})\), \(T\): temperature in Kelvin.
02

Rearrange the equation to find activation energy (Q)

First, we need to find the activation energy (Q). Then, we can use it to find the creep rate at the desired conditions. Rearrange the steady-state creep equation to solve for Q: $$ Q = -RT \ln{\left(\frac{\dot{\epsilon}_{s}}{A\left(\frac{\sigma}{R}\right)^n}\right)} $$ Since we have 2 sets of data, we can write two equations with the given values: $$ Q = -RT_1 \ln{\left(\frac{\dot{\epsilon}_{s1}}{A\left(\frac{\sigma_1}{R}\right)^n}\right)} $$ and $$ Q = -RT_2 \ln{\left(\frac{\dot{\epsilon}_{s2}}{A\left(\frac{\sigma_2}{R}\right)^n}\right)} $$
03

Solve for activation energy (Q)

Now, we will plug in the given data into two equations to solve for Q: $$ Q = -1090 \cdot 8.314 \ln{\left(\frac{6.6 \times 10^{-4}}{A\left(\frac{140\times 10^6}{8.314}\right)^{8.5}}\right)} $$ and $$ Q = -1200 \cdot 8.314 \ln{\left(\frac{8.8 \times 10^{-2}}{A\left(\frac{140\times 10^6}{8.314}\right)^{8.5}}\right)} $$ Solving these two equations simultaneously to get the value of Q: $$ Q \approx 428000 \, \mathrm{J \, mol^{-1}} $$
04

Calculate the steady-state creep rate at given conditions

Now that we know the activation energy, we can use the steady-state creep equation to compute the creep rate at \(1300 \mathrm{K}\) and 83 MPa stress level. Let's denote the steady-state creep rate at these conditions as \(\dot{\epsilon}_{s3}\): $$ \dot{\epsilon}_{s3} = A\left(\frac{\sigma_3}{R}\right)^{n} e^{\frac{-Q}{RT_3}} $$ In this equation, we already know the values of \(\sigma_3 = 83 MPa\), temperature \(T_3 = 1300 \mathrm{K}\), activation energy \(Q = 428000 \, \mathrm{J \, mol^{-1}}\), and stress exponent \(n = 8.5\). We can use one of the previous equations to find the constant \(A\). Using the first data set: $$ A = \frac{6.6 \times 10^{-4}}{\left(\frac{140\times 10^6}{8.314}\right)^{8.5}e^{-\frac{428000}{8.314 \cdot 1090}}} $$ Now, substituting A and other values into the equation to find the creep rate at the given conditions: $$ \dot{\epsilon}_{s3} \approx 2.02 \times 10^{-4}\,h^{-1} $$
05

Conclusion

Thus, the steady-state creep rate of the iron alloy at a temperature of \(1300 \mathrm{K}\) and a stress level of 83 MPa is approximately \(2.02 \times 10^{-4} \,h^{-1}\).

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Most popular questions from this chapter

A structural component in the form of a wide plate is to be fabricated from a steel alloy that has a plane strain fracture toughness of \(98.9 \mathrm{MPa} \sqrt{\mathrm{m}}(90 \mathrm{ksi} \sqrt{\text { in. }})\) and a yield strength of \(860 \mathrm{MPa}(125,000 \mathrm{psi}) .\) The flaw size resolution limit of the flaw detection apparatus is \(3.0 \mathrm{mm}(0.12 \text { in. }) .\) If the design stress is onehalf of the yield strength and the value of \(Y\) is \(1.0,\) determine whether or not a critical flaw for this plate is subject to detection.

A fatigue test was conducted in which the mean stress was \(70 \mathrm{MPa}(10,000 \mathrm{psi}),\) and the stress amplitude was \(210 \mathrm{MPa}(30,000 \mathrm{psi})\) (a) Compute the maximum and minimum stress levels (b) Compute the stress ratio. (c) Compute the magnitude of the stress range.

Cite three metallurgical/processing techniques that are employed to enhance the creep resistance of metal alloys.

A large plate is fabricated from a steel alloy that has a plane strain fracture toughness of \(82.4 \mathrm{MPa} \sqrt{\mathrm{m}}(75.0 \mathrm{ksi} \sqrt{\text { in. }}) .\) If, during service use, the plate is exposed to a tensile stress of \(345 \mathrm{MPa}(50,000 \mathrm{psi})\), determine the minimum length of a surface crack that will leadd to fracture. Assume a value of 1.0 for \(Y\).

Give the approximate temperature at which creep deformation becomes an important consideration for each of the following metals: tin, molybdenum, iron, gold, zinc, and chromium.

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