For a eutectoid steel, describe isothermal heat treatments that would be required to yield specimens having the following Rockwell hardnesses: (a) \(93 \mathrm{HRB}\) (b) \(40 \mathrm{HRC}\) (c) \(27 \mathrm{HRC}\)

Short Answer

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Answer: To achieve a hardness of 93 HRB, eutectoid steel can be annealed, a process which involves heating the steel above the eutectoid temperature, cooling it slowly, and allowing it to reach room temperature. For a hardness of 40 HRC, the steel must be hardened by forming tempered martensite. This involves heating the steel above the eutectoid temperature, quenching it rapidly, and tempering the martensite by reheating and cooling down the steel to room temperature. To achieve a hardness of 27 HRC, the heat treatment should promote a higher proportion of pearlite in the microstructure by heating the steel above the eutectoid temperature, cooling it to a temperature below the eutectoid range, and allowing the steel to reach room temperature.

Step by step solution

01

Understand eutectoid steel and isothermal heat treatment

Eutectoid steel has a composition of approximately 0.77% carbon. It consists of a combination of pearlite (lamellae of ferrite and cementite) and proeutectoid phases when heated and cooled correctly. An isothermal heat treatment involves heating a material to a specific temperature and holding it there until the desired microstructural changes occur. This process is commonly used to obtain specific mechanical properties and hardness in steel.
02

Understand Rockwell hardness values

Rockwell hardness is a measure of the resistance of a material to penetration by an indenter. The Rockwell scale consists of several sub-scales, such as B and C, which are used for different materials and hardness ranges. Higher Rockwell hardness values correspond to harder materials. The given values in the exercise are \(93 \mathrm{HRB}\), \(40 \mathrm{HRC}\), and \(27 \mathrm{HRC}\); as we proceed, we will determine suitable heat treatments for obtaining these hardness levels in eutectoid steel.
03

Heat treatment for 93 HRB

To obtain a Rockwell hardness of 93 HRB, the eutectoid steel needs to be transformed into a relatively soft microstructure. For this purpose, a process called annealing is used. The steps for this process are: 1. Heat the steel to around 750°C (above the eutectoid temperature) and hold it at this temperature for a sufficient amount of time to allow uniform heating. 2. Cool the steel slowly by reducing the furnace temperature to around 700°C and holding it for some time. 3. Allow the steel to cool down to room temperature. This heat treatment produces a microstructure primarily consisting of ferrite and fine pearlite, which results in the desired 93 HRB hardness.
04

Heat treatment for 40 HRC

To achieve a Rockwell hardness of 40 HRC, the steel must be hardened, which involves the formation of tempered martensite. The process for obtaining tempered martensite includes: 1. Heat the steel to around 850°C - 870°C (above the eutectoid temperature) and hold it for sufficient time to ensure uniform heating. 2. Quench the steel in a suitable cooling medium (water, oil, or brine) to rapidly cool it down to room temperature; this will form martensite. 3. Temper the martensite by reheating the steel to a moderate temperature (around 500°C - 550°C) for a certain period of time and cooling it down to room temperature. This heat treatment results in a tempered martensite microstructure with a hardness of around 40 HRC.
05

Heat treatment for 27 HRC

To achieve a Rockwell hardness of 27 HRC, the eutectoid steel needs to have an increased proportion of pearlite in the microstructure. The heat treatment process for this purpose includes: 1. Heat the steel to around 750°C (above the eutectoid temperature) and hold it there for sufficient time to ensure uniform heating. 2. Cool the steel down to a temperature below the eutectoid temperature (around 680°C - 700°C) and hold it there to promote the formation of pearlite. 3. Cool the steel down to room temperature. This heat treatment procedure results in a microstructure having a higher proportion of pearlite, and thus the desired hardness of 27 HRC.

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