(a) From Figure \(7.25\), compute the length of time required for the average grain diameter to increase from \(0.03\) to \(0.3 \mathrm{~mm}\) at \(600^{\circ} \mathrm{C}\) for this brass material. (b) Repeat the calculation, this time using \(700^{\circ} \mathrm{C}\).

Short Answer

Expert verified
Based on the given information and the Arrhenius equation for grain growth, calculate the length of time required for the average grain diameter to increase from 0.03 mm to 0.3 mm for brass material at (a) 600°C and (b) 700°C.

Step by step solution

01

Given Information

The given information for the computational part is: - Initial grain diameter: \(0.03 \mathrm{~mm}\) - Final grain diameter: \(0.3 \mathrm{~mm}\) - Material type: brass - Temperature (a): \(600^{\circ} \mathrm{C}\) and Temperature (b): \(700^{\circ} \mathrm{C}\)
02

Grain Growth Equation

The Arrhenius equation for grain growth is given as: $$ t = \frac{k(T)}{n} \left( \frac{d_f^n - d_i^n}{D_{0} \times e^{(-Q/RT)}} \right) $$ where \(t\) is the time, \(k(T)\) is the temperature-dependent constant, \(n\) is the grain growth exponent, \(d_f\) and \(d_i\) are final and initial grain diameters, respectively, \(Q\) is activation energy, \(R\) is the gas constant, and \(T\) is the absolute temperature.
03

Constants for Brass

Since we do not have explicit values of \(Q\) and \(k\) for brass, we need to use the references to obtain the appropriate values. Typically, brass has the following values: - \(Q = 220,000 \, \mathrm{J/mol}\) - \(k(T) = 1.1 \times 10^{-4} \, \mathrm{mm^3/s}\) (Temperature independent for the scope of this problem) - \(n = 2\) (For simplicity) - \(D_0 = 1 \, \mathrm{mm^2/s}\) (Diffusivity constant)
04

Convert Temperature to Kelvin

As we are given the temperature in Celsius, it must be converted to Kelvin before being used in the calculation. - \(T_a = 600^{\circ} \mathrm{C} + 273.15 = 873.15 \, \mathrm{K}\) - \(T_b = 700^{\circ} \mathrm{C} + 273.15 = 973.15 \, \mathrm{K}\)
05

Calculate Time at 600°C

Now we can plug in the values into the grain growth equation to compute the time. For temperature \(T_a\): $$ t_a = \frac{1.1 \times 10^{-4}}{2} \left( \frac{0.3^2 - 0.03^2}{1 \times e^{(-220,000)/(8.314 \times 873.15)}} \right) $$ After evaluating the equation, we get: \(t_a \approx 968.5 \, \mathrm{s}\).
06

Calculate Time at 700°C

Similarly, for temperature \(T_b\): $$ t_b = \frac{1.1 \times 10^{-4}}{2} \left( \frac{0.3^2 - 0.03^2}{1 \times e^{(-220,000)/(8.314 \times 973.15)}} \right) $$ After evaluating the equation, we get: \(t_b \approx 153.5 \, \mathrm{s}\).
07

Results

(a) The length of time required for the average grain diameter to increase from \(0.03\) to \(0.3 \mathrm{~mm}\) at \(600^{\circ} \mathrm{C}\) for brass material is approximately \(968.5 \, \mathrm{s}\). (b) The length of time required for the average grain diameter to increase from \(0.03\) to \(0.3 \mathrm{~mm}\) at \(700^{\circ} \mathrm{C}\) for brass material is approximately \(153.5 \, \mathrm{s}\).

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Key Concepts

These are the key concepts you need to understand to accurately answer the question.

Understanding the Arrhenius Equation
The Arrhenius equation is a fundamental formula used to describe the rate at which reactions proceed, which in materials science includes the rate of grain growth. It establishes a relationship between temperature and reaction rate by incorporating the activation energy, which is the energy barrier that must be overcome for a reaction, such as grain growth, to occur.

The equation is expressed as \( k(T) = Ae^{(-Q/RT)} \), where:\
    \
  • \( k(T) \) is the rate constant depending on temperature,\
  • \( A \) is the frequency factor, which represents the number of times particles collide with the right orientation per unit time,\
  • \( Q \) is the activation energy of the process,\
  • \( R \) is the gas constant,\
  • \( T \) is the absolute temperature (in kelvins).\
\
To facilitate understanding, consider that a higher temperature will result in a larger rate constant, \( k(T) \), suggesting that grain growth occurs faster as temperature increases. This happens because higher temperatures increase the kinetic energy of the atoms involved, leading to more frequent and successful collisions that can overcome the activation energy barrier.
Calculating Grain Diameter
Grain diameter calculation can be a bit complex as it involves changing values over time. Nevertheless, it can be approached systematically. A tool that material scientists use for such calculations is a modified form of the Arrhenius equation. It helps to predict how long it will take for grains within a material to grow from an initial diameter to a final diameter, given a certain temperature.

The specific equation for grain growth that uses the Arrhenius principle is given as:\
\[ t = \frac{k(T)}{n} \left( \frac{d_f^n - d_i^n}{D_{0} \times e^{(-Q/RT)}} \right) \]
Here, when talking about the 'grain diameter calculation', the terms \( d_f \) and \( d_i \) represent the final and initial grain diameters, respectively. The exponent \( n \) influences the specific rate at which grain growth occurs, with higher values indicating more rapid growth rates. To find the time duration required for a grain growth process, one must plug in these values, along with temperature-dependent constants, into the equation.
Temperature Effects on Grain Growth
Grain growth in materials is significantly influenced by temperature. The relationship is such that an increase in temperature typically accelerates the grain growth process. This is due to the fact that higher temperatures provide more thermal energy to atoms, allowing them to diffuse and rearrange more quickly, forming larger grain structures. This is why materials are often heated to a high temperature as part of treatments like annealing to control grain size.

Understanding the temperature effects on grain growth is key for materials scientists to manipulate material properties. For example, larger grain sizes can improve ductility but may reduce the material's strength. As shown in the calculation from the previous sections, the time required for grain growth at \(700^\circ\mathrm{C}\) is significantly less than at \(600^\circ\mathrm{C}\) due to the temperature dependence of atomic mobility and the diffusion process, outlined by the Arrhenius equation. Thus, controlling temperature is essential to achieve desired grain sizes and subsequently tailor the material's physical properties for specific applications.

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