The mass fraction of eutectoid cementite in an iron-carbon alloy is \(0.109\). On the basis of this information, is it possible to determine the composition of the alloy? If so, what is its composition? If this is not possible, explain why.

Short Answer

Expert verified
Answer: No, it is not possible to determine the composition of the iron-carbon alloy with the given mass fraction of eutectoid cementite.

Step by step solution

01

Review the Iron-Carbon Phase Diagram

Before we proceed to determine the composition of the alloy, let's first review the iron-carbon phase diagram. This diagram shows the phases (austenite, ferrite, cementite, and graphite) that form at various temperatures and carbon concentrations. In the eutectoid region (0.76 wt% C and 727°C temperature), the iron-carbon alloy transforms from austenite to a mixture of ferrite and cementite, also known as pearlite.
02

Lever Rule

Using the lever rule, we can determine the mass fractions of ferrite and cementite in the eutectoid alloy and calculate the overall carbon concentration. The lever rule formula can be given as: Mass fraction of cementite = (Carbon concentration of ferrite - Overall carbon concentration) / (Carbon concentration of ferrite - Carbon concentration of cementite) Where the carbon concentrations of ferrite and cementite are 0 wt% C and 6.67 wt% C, respectively.
03

Calculate the Overall Carbon Concentration

Given the mass fraction of eutectoid cementite as 0.109, we can now solve for the overall carbon concentration using the lever rule: 0.109 = (0 - Overall carbon concentration) / (0 - 6.67) By solving this equation, we can find the overall carbon concentration: Overall carbon concentration = 0.109 * (-6.67) Overall carbon concentration = -0.727
04

Interpret the Results

Our calculated overall carbon concentration is -0.727 wt% C. However, this value is not possible because the carbon concentration in an alloy should be positive. This indicates that the given mass fraction of eutectoid cementite is incorrect and it's not possible to determine the composition of the alloy from the given information. In conclusion, it is not possible to determine the composition of the iron-carbon alloy with the given mass fraction of eutectoid cementite.

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Key Concepts

These are the key concepts you need to understand to accurately answer the question.

Iron-Carbon Phase Diagram
Understanding the intricacies of the iron-carbon phase diagram is pivotal for metallurgists and material scientists. This diagram serves as a roadmap, illustrating how the microstructure of steel changes with varying carbon content and temperature. Key regions on this diagram include the austenite, ferrite, cementite, and graphite phases, as well as critical points like the eutectoid and eutectic transformations.

For instance, the eutectoid point at 0.76 wt% carbon and 727°C is particularly noteworthy for its transformation properties. Below this temperature, austenite, which is a solid solution of carbon in iron, decomposes into a fine mixture of ferrite and cementite. This mixture is termed pearlite and greatly influences the mechanical properties of steel. Engineers and scientists use the diagram to predict phase distribution and to tailor the properties of steel for various applications.
Eutectoid Transformation
Eutectoid transformation is a type of isothermal transformation that occurs in alloys, such as steel, at a specific composition known as the eutectoid composition. During this process, a single solid phase transforms into two new solid phases simultaneously at a constant temperature and composition. In the context of an iron-carbon alloy, when the temperature cools down to 727°C at a carbon content of 0.76 wt%, austenite (the solid solution of iron and carbon) transforms into pearlite, which is a lamellar or layered structure consisting of alternating layers of ferrite and cementite.

This transformation is of immense practical importance since it determines the mechanical properties of steel. It is the interplay of these hard and soft phases—in this case, cementite and ferrite—that provides the combination of strength and ductility desired in many engineering applications.
Lever Rule
The lever rule is a robust method used to calculate the mass fractions of different phases in a two-phase region of a phase diagram. It utilizes a simple ratio that relates the lengths, or 'arms', of the lever formed by the tie line on the phase diagram to the overall composition of the alloy. This concept is particularly useful in metallurgy for determining phase proportions in solid mixtures.

The mathematical representation of the lever rule can be expressed as a fractional relationship between the distances across the phase diagram. With it, you can predict how much of each phase exists at a given temperature and overall composition of the alloy. Misapplication of the lever rule often leads to incorrect conclusions, such as negative percentage of carbon in a steel. Therefore, it is crucial to ensure that the correct values and positions on the phase diagram are used when performing calculations.
Mass Fraction Calculation
Mass fraction calculation is essential for quantifying the amount of each phase present in an alloy. It is defined as the mass of a particular phase divided by the total mass of the material. In the case of iron-carbon alloys, mass fractions are particularly used to describe the proportions of austenite, ferrite, cementite, and pearlite.

These calculations are critically dependent on accurate data and understanding of miscibility and solubility limits within the phase diagram. For example, the mass fraction of eutectoid cementite can be calculated from the known carbon content of the phases involved. However, as highlighted in our exercise, incorrect data or assumptions can lead to impossible results, such as a negative carbon concentration. Therefore, the calculation process must be approached with considerable care to ensure that the figures obtained are physically plausible and align with the principles outlined in the iron-carbon phase diagram.

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Most popular questions from this chapter

Often, the properties of multiphase alloys may be approximated by the relationship $$ E(\text { alloy })=E_{\alpha} V_{\alpha}+E_{\beta} V_{\beta} $$ where \(E\) represents a specific property (modulus of elasticity, hardness, etc.), and \(V\) is the volume fraction. The subscripts \(\alpha\) and \(\beta\) denote the existing phases or microconstituents. Use this relationship to determine the approximate Brinell hardness of a \(99.75 \mathrm{wt} \% \mathrm{Fe}-0.25 \mathrm{wt} \%\) C alloy. Assume Brinell hardnesses of 80 and 280 for ferrite and pearlite, respectively, and that volume fractions may be approximated by mass fractions.

Construct the hypothetical phase diagram for metals \(\mathrm{A}\) and \(\mathrm{B}\) between room temperature \(\left(20^{\circ} \mathrm{C}\right)\) and \(700^{\circ} \mathrm{C}\), given the following information: \- The melting temperature of metal \(\mathrm{A}\) is \(480^{\circ} \mathrm{C}\). \- The maximum solubility of \(B\) in \(A\) is 4 wt \(\%\) B, which occurs at \(420^{\circ} \mathrm{C}\). \- The solubility of \(\mathrm{B}\) in \(\mathrm{A}\) at room temperature is 0 wt \(\%\) B. \- One eutectic occurs at \(420^{\circ} \mathrm{C}\) and \(18 \mathrm{wt} \%\) B-82 wt \(\%\) A. \- A second eutectic occurs at \(475^{\circ} \mathrm{C}\) and \(42 \mathrm{wt} \%\) B- \(58 \mathrm{wt} \% \mathrm{~A}\) \- The intermetallic compound AB exists at a composition of \(30 \mathrm{wt} \% \mathrm{~B}-70 \mathrm{wt} \% \mathrm{~A}\), and melts congruently at \(525^{\circ} \mathrm{C}\). \- The melting temperature of metal B is \(600^{\circ} \mathrm{C} .\) \- The maximum solubility of \(\mathrm{A}\) in \(\mathrm{B}\) is \(13 \mathrm{wt} \% \mathrm{~A}\), which occurs at \(475^{\circ} \mathrm{C}\). \- The solubility of \(\mathrm{A}\) in \(\mathrm{B}\) at room temperature is \(3 \mathrm{wt} \% \mathrm{~A}\)

What is the proeutectoid phase for an iron-carbon alloy in which the mass fractions of total ferrite and total cementite are \(0.86\) and \(0.14\), respectively? Why?

For an iron-carbon alloy of composition 3 wt \(\%\) C-97 wt \% Fe, make schematic sketches of the microstructure that would be observed for conditions of very slow cooling at the following temperatures: \(1250^{\circ} \mathrm{C}\left(2280^{\circ} \mathrm{F}\right), 1145^{\circ} \mathrm{C}\left(2095^{\circ} \mathrm{F}\right)\), and \(700^{\circ} \mathrm{C}\left(1290^{\circ} \mathrm{F}\right)\). Label the phases and indicate their compositions (approximate).

Plot the mass fraction of phases present versus temperature for a \(40 \mathrm{wt} \% \mathrm{Sn}-60 \mathrm{wt} \% \mathrm{~Pb}\) alloy as it is slowly cooled from \(250^{\circ} \mathrm{C}\) to \(150^{\circ} \mathrm{C}\).

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